Metacare by Asian Paints PPG

Built for Precision. Backed by Trust. Delivered with Assurance.

Designed for in-service structures

Metacare is a preventive maintenance service designed to eliminate guesswork in industrial asset upkeep. It helps you identify what needs attention, when it needs attention, and which coating system to use - before corrosion occurs.

Predictive Maintenance

Customized Planning

Budget Optimization

Scenario Comparison

Precision Execution

How Metacare Works: From Insight to Execution

APCOPLAN

BOQ & Application Methodology

Features

APCOPLAN

Site Audit / PPSI Initiation

Comprehensive surface audit conducted by certified professionals using industry-grade kits.

Audit Report Preparation

Detailed report prepared with findings, recommendations, and photographic evidence.

Internal Approval & Sharing

Audit report goes through internal review and validation before being shared with client

BOQ & Application Methodology

Applicator Recommendation

Certified applicators are suggested based on project scope and complexity.

Terms & Conditions Finalization

Commercials, warranty terms, and execution timelines are finalized.

Work Completion Report

Post-execution documentation including scope covered, application details, and warranty issuance.

Features

Onsite Supervision & WIP Tracking

Real-time supervision and digital tracking of work-in-progress through the Metacare portal.

AMC Contract (As Applicable)

Annual Maintenance Contract offered for long-term service continuity and post-project support.

Collaborative Planning

Strategies co-created with engineering & operations teams

Technical Expertise

Specialist support for selection, preparation, and application

Execution Accountability

Certified applicators & digital tracking for transparency

Post-Project Support

AMC options, warranty tracking, and periodic health checks

ISO 4628 Framework

ISO 4628 used to assess coating damage by size, frequency & appearance.

Evaluation of Existing Coating System

Comprehensive checks: DFT, adhesion tests, holiday detection & surface profiling.

Predictive Degradation Modelling

Predictive analytics pinpoints corrosion zones for proactive maintenance and risk control.

Photo & data records

Detailed reports with hi-res defect maps, substrate logs & corrosion grid analysis.

Enhanced Asset Lifecycle

Advanced protection systems engineered for extended service life.

Reduced Total Cost of Ownership (TCO)

Predictive maintenance reduces unplanned CAPEX/OPEX expenses.

Minimized Operational Downtime

Engineered execution reduces shutdowns and production losses.

Global Standards Compliance

Solutions aligned with ISO, NACE, and SSPC specifications.

Material Preservation

Steel loss prevention through cutting-edge anti-corrosive systems.

Custom-Fitted Solutions

Coating and process designs tailored for operational realities, including high temperature, chemical aggression, mechanical wear, and submerged conditions.

Structural Steel Protection

Coating System: Epoxy Zinc Primer + Epoxy Intermediate + PU Topcoat

Protection Goals: Corrosion resistance, UV stability, long-term durability in industrial atmospheres.

Tank & Pipeline Coating

Coating System: Solvent-Free Epoxy + Polyurethane Finish

Protection Goals: Chemical resistance, internal lining protection, compliance with safety norms.

Marine & Coastal Infrastructure

Coating System: Anti-Fouling Primer + High-Build Epoxy + PU Sealant

Protection Goals: Salt spray resistance, biofouling prevention, extended service life in harsh environments.